COMPANY OVERVIEW
We are the largest producer of rock, or highway
deicing, salt in North America and the United Kingdom, and
operate the largest highway deicing salt mines in these regions.
We are also the third-largest producer of general trade salt in
North America and the second-largest in the United Kingdom,
serving major retailers, agricultural cooperatives and food
producers. In addition, we are the largest producer of sulfate
of potash, or SOP, in North America, which is used
in the production of specialty fertilizers. Salt is one of the
most widely used minerals in the world and has a wide variety of
end-use applications, including highway deicing, food-grade
applications, water conditioning and various industrial uses.
Our business also includes the following key characteristics:
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We believe that our cash flows are not materially
impacted by economic cycles due to the stable end-use markets of
salt and the absence of cost-effective alternatives.
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We operate 11 facilities in North America and the
United Kingdom, including the largest rock salt mine in the
world in Goderich, Ontario and the largest salt mine in the
United Kingdom in Winsford, Cheshire.
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We believe that we are among the lowest cost rock
salt producers in our markets. Our cost advantage is due to the
size and quality of our reserves, effective mining techniques
and efficient production processes. In addition, our salt mines
in North America are located near either rail or water transport
systems, thereby minimizing shipping and handling costs, which
constitute a significant portion of the overall delivered cost
of salt.
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COMPASS MINERALS GROUP, INC.
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2003 FORM 10-K
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For the year ended December 31, 2003, we
sold approximately 12.8 million tons of salt and other
minerals, generating sales of $600.6 million and net income
of $43.5 million.
On November 28, 2001, Salt Holdings
Corporation (now known as Compass Minerals International, Inc.)
completed a leveraged recapitalization (the
Recapitalization) with our assets and liabilities
retaining their historical value. Immediately following the
Recapitalization, Apollo Management V, L.P.
(Apollo), co-investors and management owned
approximately 81% of CMIs, outstanding common stock and
IMC Global, Inc. (IMC Global) owned
approximately 19% of CMIs outstanding common stock as
fully diluted for management options and stock issuable under
our stock option plan.
On December 17, 2003, CMI completed an
initial public offering of 16,675,000 shares of its common
stock, par value $.01 per share, at an initial public
offering price of $13.00 per share. In connection with the
offering, our parent changed its name from Salt Holdings
Corporation to Compass Minerals International, Inc. The shares
were sold by CMIs stockholders. Neither CMI nor CMG
received any proceeds from the sale of the shares. Apollo and
IMC Global each sold portions of their holdings of CMI common
stock, which reduced the ownership, on a fully diluted basis, of
Apollo and co-investors, management and IMC Global to
approximately 35%, 11% and 2%, respectively.
SALT SEGMENT
Through our salt segment we mine, produce,
process and distribute salt in North America and Europe,
including rock, evaporated and solar salt. Our products are
marketed primarily in the United States, Canada and the United
Kingdom. Salt is used in a wide variety of applications,
including as a deicer for both highway and consumer use (rock
salt), an ingredient in the production of chemicals for paper
bleaching, water treatment and a variety of other industrial
uses, a flavor enhancer and preservative in food, a nutrient and
trace mineral delivery vehicle in animal feeds and an essential
component in both industrial and residential water softeners.
The demand for salt has historically remained relatively stable
during economic cycles due to its relatively low cost and high
value with a diverse number of end uses.
However, demand in the highway deicing market is
affected by changes in winter weather conditions. Approximately
61% of our highway deicing annual sales, net of shipping and
handling costs, are generated from December through March when
the need for highway deicing salt is at its peak.
Salt Industry Overview
The salt industry is characterized by stable
demand and steady price increases across various grades. Salt is
one of the most common and widely consumed minerals in the world
due to its low relative cost and its utility in a variety of
applications, including food processing, water conditioning,
industrial chemical processing, nutritional supplements for
animal stock and highway deicing. We estimate that the
consumption of highway deicing salt in North America is
23 million tons per annum (18 million tons per annum
in the markets we serve), while the general trade market totals
11 million tons per annum. In the United Kingdom, we
estimate that the size of the highway deicing market is
1.9 million tons per annum while the general trade market
is approximately 1.0 million tons per annum. During the
thirty-year period ending 2002, the production of salt used in
highway deicing in the United States has increased at an
historical average of approximately 1% per annum, while the
production of general trade salt products has increased at an
historical average of more than 1% per annum over the same
period.
Salt prices vary according to purity from the
lowest grade (highway deicing salt) at around $20 per ton
to the highest-grade salt (food-grade salt) at more than
$400 per ton. The price difference between highway and
food-grade salt reflects, among other things, the more elaborate
refining and packaging processes for higher-grade salt. Due to
its low production cost, transportation and handling costs tend
to be a significant component of the total delivered cost making
logistics management and customer service key competitive
factors in the industry. The higher relative cost associated
with transportation also acts as a barrier to entry in favor of
salt manufacturers located in close proximity to their
customers. During the thirty year period ending 2002, prices for
salt used in highway deicing in the United States have increased
at a historical average of approximately 4% per annum,
while prices for general trade salt products have increased at a
historical average of approximately 5% per annum over the
same period.
Processing Methods
We have production capacity, including salt
purchased under long-term contracts, of approximately
14.5 million tons of salt per annum. Mining, other
production activities and packaging are currently conducted at
11 of our facilities and at two facilities where finished
product is purchased from IMC Global under long-term contracts.
Summarized below are the three processing methods
we use to produce salt.
Underground Rock Salt
Mining.
We employ a drill and blast
mining technique at our underground rock salt mines. Mining
machinery moves salt from the salt face to conveyor belts where
it is then crushed and screened. Salt is then hoisted to the
surface where it is loaded onto shipping vessels, railcars or
trucks. The primary power sources for each of our rock salt
mines are electricity and diesel fuel. At our Winsford, U.K.
facility, we use a continuous miner process. Rock salt is
primarily used in our highway and consumer deicing products.
Based on annual production capacities, our underground rock salt
mining represents approximately 78% of our salt production.
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COMPASS MINERALS GROUP, INC.
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2003 FORM 10-K
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Mechanical
Evaporation.
The mechanical
evaporation method involves subjecting salt-saturated brine to
vacuum pressure and heat, generated by natural gas or oil, to
precipitate salt. The salt brine is obtained from underground
salt deposits through a series of brine wells. The resulting
product has both a high purity and uniform physical shape.
Evaporated salt is primarily used in our general trade salt
product lines. Based on annual production capacities, our
mechanical evaporation represents approximately 12% of our salt
production.
Solar Evaporation.
The solar evaporation method is used in areas of the world where
high-salinity brine is available and where weather conditions
provide for a high natural-evaporation rate. The brine is pumped
into a series of large open ponds where sun and wind evaporate
the water and crystallize the salt, which is then mechanically
harvested and processed through washing, drying and screening.
Solar salt is primarily used in our general trade salt product
lines. Based on annual production capacities, our solar
evaporation represents approximately 10% of our salt production.
Operations and Facilities
United States.
Our
Central and Midwestern United States general trade customer base
is served by our mechanical evaporation plant in Lyons, Kansas.
Additionally, we serve areas around the Great Lakes with
evaporated salt purchased from IMC Globals potash and salt
facility in Michigan. The Cote Blanche, Louisiana rock salt
mine serves chemical customers in the Southern and Western
United States, highway deicing customers through a series of
depots located along the Mississippi and Ohio Rivers, and
agriculture customers in the Southern and Midwestern United
States. Our solar evaporation facility located in Ogden, Utah is
the largest solar salt production site in the United States.
This facility principally serves the Western United States
general trade markets and also provides salt for chemical
applications and highway deicing, and provides magnesium
chloride which is primarily used in deicing, dust control and
soil stabilization applications. Production capacity of salt at
our Ogden facility is currently only limited by demand. We also
own and operate two salt packaging facilities in Illinois and
Wisconsin, which also serve consumer deicing and water
conditioning customers in the Central, Midwestern and parts of
the Northeastern United States.
Canada.
Our salt is
produced at five different locations in Canada. Mechanically
evaporated salt is produced at three facilities strategically
located throughout Canada: Amherst, Nova Scotia in Eastern
Canada; Goderich, Ontario in Central Canada; and Unity,
Saskatchewan in Western Canada. From the Goderich, Ontario rock
salt mine, we serve the consumer and highway deicing markets in
Canada and the Great Lakes region of the United States. We also
purchase salt and other products from IMC Globals potash
and salt facilities located in Saskatchewan, which serve both
the general trade and the highway deicing markets.
United Kingdom.
Our
United Kingdom customer base is served by two facilities.
Highway deicing customers throughout the United Kingdom are
served by the Winsford rock salt mine in Northwest England. The
Weston Point mechanical evaporation plant is located
12 miles north of the mine and serves our general trade and
chemical customers in the United Kingdom as well as in
continental Europe.
The table below shows the capacity and type of
salt produced at each of our owned or leased production
locations:
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Annual Production
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Capacity
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Location
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(tons)
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Product Type
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North America
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Goderich, Ontario Mine
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6,500,000
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Rock
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Cote Blanche, Louisiana Mine
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2,800,000
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Rock
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Ogden, Utah Plant
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1,500,000
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Solar
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Lyons, Kansas Plant
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425,000
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Evaporated
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Unity, Saskatchewan Plant
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175,000
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Evaporated
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Goderich, Ontario Plant
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170,000
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Evaporated
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Amherst, Nova Scotia Plant
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115,000
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Evaporated
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United Kingdom
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Winsford, Cheshire Mine
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2,000,000
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Rock
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Weston Point, Cheshire Plant
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850,000
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Evaporated
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Salt production at these facilities totaled an
aggregate 12.0 million tons, 10.0 million tons and
12.2 million tons for the years ended December 31,
2003, 2002 and 2001, respectively.
Salt is found throughout the world and is
typically deposited in extremely large quantities where it is
commercially produced. Our mines at Goderich, Cote Blanche
and Winsford, as well as at our other operating facilities, are
proximate to vast mineral deposits. In most of our production
locations, we estimate the recoverable salt to exceed
100 years of reserves at current production rates and
capacities. Our rights to extract those minerals may currently
be contractually limited by either geographic boundaries or
time. We believe that we will be able to continue to extend
these agreements, as we have in the past, at commercially
reasonable terms, without incurring substantial costs or
incurring material modifications to the existing lease terms and
conditions, thereby allowing us to extract the additional salt
necessary to fully develop our existing mineral rights.
Our underground mines in Canada (Goderich,
Ontario), the United States (Cote Blanche, Louisiana) and
the United Kingdom (Winsford, Cheshire) make up approximately
three-fourths of our salt producing capacity. Each of these
mines are operated with modern mining equipment and utilize
subsurface improvements such as vertical shaft lift systems,
milling and crushing facilities, maintenance and repair shops
and extensive conveyor systems. We believe that the proper-
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COMPASS MINERALS GROUP, INC.
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2003 FORM 10-K
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ties and their operating equipment are maintained
in good working condition.
The land and related surface rights at the
Goderich mine are owned. We also maintain a mineral lease at
Goderich with the provincial government, which grants us the
right to mine salt. This lease expires in 2022 with the option
to renew until 2043. Cote Blanche is operated under land
and mineral leases with a third-party landowner who grants us
the right to mine salt. The leases expire in 2060. We own the
land, related surface rights and salt reserves at the Winsford
mine.
Our mines at Goderich, Cote Blanche and
Winsford have been in operation for approximately 44, 38 and
158 years, respectively. At current average rates of
production, we estimate that our remaining years of production
for the recoverable minerals we presently own or lease to be
177, 93 and 32 years, respectively. Our mineral interests
are amortized on an individual basis over estimated useful lives
not to exceed 99 years using the units-of-production method
for leased mineral rights and the straight-line method for owned
minerals. Our estimates are based on, among other things, both
internal estimates and the results of reserve studies completed
by a third-party engineering firm. The reserve estimates are
primarily a function of the area and volume covered by the
mining rights and estimates of extraction rates utilized by the
company with the reasonable expectation of reliably operating
the mines on a long-term basis. Established criteria for proven
and probable reserves is primarily applicable to mining deposits
of discontinuous metal, where both presence of ore and its
variable grade need to be precisely identified. However, the
massive continuous nature of evaporative deposits, such as
salts, require proportionately less data for the same degree of
confidence in mineral reserves, both in terms of quantity and
quality. Reserve studies performed by a third-party engineering
firm suggest that our salt reserves most closely resemble
probable reserves and we have therefore classified our reserves
as probable reserves.
We package salt product produced by us or others
at two additional facilities. The table below shows the
packaging capacity at each of these facilities:
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Annual Packaging
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Capacity
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Location
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(tons)
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Kenosha, Wisconsin
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100,000
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Chicago, Illinois
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100,000
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We also have a long-term contract to purchase
finished salt from IMC Global, which is produced as a co-product
of their potash operations. The table below shows the amount and
type of salt purchased from each of these production facilities:
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Annual Purchasing
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Capacity
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Location
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(tons)
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Product Type
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Esterhazy, Saskatchewan
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200,000
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Rock
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Hersey, Michigan
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250,000
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Evaporated
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We divide our salt products into two separate
product lines: highway deicing salt (including chemical salt)
and general trade salt.
Highway Deicing Salt Products
Products and Sales
Highway deicing constituted approximately 47% of
our gross sales of salt in 2003. Principal customers are states,
provinces, counties, municipalities and road maintenance
contractors that purchase bulk salt for ice control on public
roadways. Highway deicing salt is sold primarily through an
annual tendered bid contract system as well as through some
longer-term contracts, with price, product quality and delivery
being the primary competitive market factors. Annual supply
contracts generally are awarded on the basis of tendered bids
once the purchaser is assured that the minimum requirements for
purity, service and delivery can be met. The bidding process
eliminates the need to invest significant time and effort in
marketing and advertising. Location of the source of salt and
distribution outlets also play a significant role in determining
a supplier. We have an extensive network of approximately 72
depots for storage and distribution of highway deicing salt in
North America. The majority of these depots are located on the
Great Lakes and the Mississippi and Ohio River systems where our
Goderich, Ontario and Cote Blanche, Louisiana mines are
located to serve those markets. Salt from our Ogden, Utah
facility is also partially used for highway deicing.
We produce salt in the United Kingdom for the
highway deicing product line through our facility at Winsford,
Cheshire, the largest rock salt mine in the United Kingdom. We
believe our superior production capacity, productivity and
favorable logistics allow us to be the only supplier of highway
deicing salt capable of meeting peak winter demands in the
United Kingdom. This strong position has resulted in us being
viewed as a strategic operation by the United Kingdoms
Highway Agency. As such, we work with the Highway Agency to
develop standards for deicing product specifications and to
monitor Highway Agency deicing application contractors. We
further act as a primary contact for the Highway Agency in
connection with winter road management in the United
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COMPASS MINERALS GROUP, INC.
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2003 FORM 10-K
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Kingdom. In the United Kingdom approximately 59%
of our highway deicing business is on multi-year contracts.
Winter weather variability is the most
significant factor affecting salt sales for deicing applications
because mild winters reduce the need for salt used in ice and
snow control. Over the last four years, our North American
highway deicing product line has generated over 61% of its
annual sales, net of shipping and handling costs, from December
through March when the need for highway deicing is at its peak.
Lower than expected sales during this period could have a
material adverse effect on our results of operations. The vast
majority of North American deicing sales are made in Canada and
the Midwestern United States where winter weather is generally
harsher than in other parts of North America. In keeping with
industry practice, we, together with our customers, stockpile
sufficient quantities of salt to meet estimated requirements for
the next winter season. See Item 1,
Business Risk Factors The seasonal
demand for our products and the variations in our cash flows
from quarter to quarter as a result of weather conditions may
have an adverse effect on our results of operations and
Item 7, Managements Discussion and Analysis of
Financial Condition and Results of Operations
Seasonality.
Chemical customers accounted for approximately 6%
of our 2003 gross sales of salt. Principal customers are
producers of intermediate chemical products used in pulp
bleaching, water treatment and a variety of other industrial
uses that do not have a captive source of brine. Distribution
into the chemical market is made primarily through multi-year
supply agreements, which are negotiated privately. Price,
service and product quality are the major competitive market
factors.
The table below shows our shipments of highway
deicing and chemical salt products to the following regions
(thousands of tons):
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Year Ended December 31,
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2003
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2002
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2001
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Tons
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%
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Tons
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%
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Tons
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%
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U.S.
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6,267
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65
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5,104
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64
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5,656
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60
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Canada
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2,560
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26
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2,162
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27
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2,301
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25
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Europe and Others
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836
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9
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699
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9
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1,445
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15
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Total
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9,663
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100
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7,965
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100
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9,402
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100
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Competition
We face strong competition in each of the markets
in which we operate. In North America, other large, nationally
recognized companies compete against our highway deicing and
chemical salt products. In addition, there are several smaller
regional producers of highway deicing salt. There are several
importers of salt into North America but these mostly impact the
Eastern seaboard where we have a minimal position. In the United
Kingdom, there are two other companies that produce highway
deicing salt, one in Northern England and the other in Northern
Ireland. There are no significant imports of highway deicing
salt into the United Kingdom.
General Trade Salt Products
Products and Sales
The general trade business accounted for
approximately 46% of our 2003 gross sales of salt. We are the
third largest producer of general trade salt in North America.
This product line includes commercial and consumer applications,
such as table salt, water conditioning, consumer ice control,
food processing, agricultural applications, as well as a variety
of industrial applications. We believe that we are the largest
private label producer of water conditioning and salt-based
agricultural products in North America and sell more than
70 private labels of table salt to major retailers. Our
Sifto® brand is well recognized in the Canadian market.
In the United Kingdom we operate the largest
evaporated-salt plant in the United Kingdom at Weston Point. We
are one of the U.K.s market leaders in branded evaporated
salt for water conditioning. We also produce salt for the food,
chemical, animal feeds and textile markets.
We have maintained a significant presence in the
general trade business over recent years due to our strong focus
on: (i) the Midwestern region of the United States;
(ii) all of Canada and the United Kingdom; (iii) our
distribution network to the grocery trade; and (iv) our
relationships with large distributors of water conditioning salt.
The general trade market is driven by strong
customer relationships. Sales in the general trade salt product
line occur through retail channels, such as grocery stores,
building supply, hardware and automotive stores and feed
suppliers. Distribution in the general trade salt product line
is channeled through a direct sales force located in various
parts of our service territories who sell products to
distributors, dealers and end users. We also maintain a network
of brokers who sell table salt, consumer deicing and water
conditioning products. These brokers service wholesalers,
grocery chains and retailers, as well as the food service
industry.
The table below shows our shipments of general
trade salt products to the following regions (thousands of tons):
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Year Ended December 31,
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2003
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2002
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2001
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Tons
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%
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Tons
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%
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Tons
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%
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U.S.
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1,758
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60
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1,629
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59
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1,725
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61
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Canada
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565
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19
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506
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18
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513
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18
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Europe and Others
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604
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21
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651
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23
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584
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21
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Total
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2,927
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100
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2,786
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100
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2,822
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100
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Competition
In North America, other large nationally
recognized companies compete against our salt business in
production and marketing of general trade salt products. In
addition, there are several smaller regional producers of
general trade salt. There are several importers of salt into
North America but they mostly impact the East Coast and West
Coast of the United States where we have a minimal
position. In the United Kingdom, there is one other large
domestic producer
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COMPASS MINERALS GROUP, INC.
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2003 FORM 10-K
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of general trade salt, several small local
producers and some imports from continental Europe. We also
export salt from the United Kingdom to Scandinavia and
continental Europe and compete with many other European
producers in these markets.
SPECIALTY POTASH SEGMENT
SOP is primarily used as a specialty fertilizer,
providing essential potassium to high-value, chloride-sensitive
crops, such as vegetables, fruits, tea, tobacco and turf grass.
We are the market leader in North America for SOP and market SOP
products both domestically and overseas. We offer several grades
of SOP, which are designed to differentiate us from our
competitors, as well as to better serve the needs of our
customers. In 2003, the specialty potash segment accounted for
approximately 10% of our sales after shipping and handling costs.
Potash Industry Overview
The annual worldwide consumption of all potash
fertilizers approaches 50 million tons. Muriate of potash,
or potassium chloride, is the most common source of potassium
and accounts for over 90% of all potash consumed in fertilizer
production. SOP represents about 5% of potash consumption. The
remainder is supplied in the forms of potassium magnesium
sulfate, nitrate of potassium, and, to a lesser extent,
potassium thiosulfate and monopotassium phosphate. All of these
products contain varying concentrations of potassium expressed
as potassium oxide (K20) and different combinations of
co-nutrients.
Muriate of potash is the least expensive form of
potash fertilizer based on the concentration of K20. It is the
preferred potassium source for most crops. However, SOP
(containing approximately 50% K20) is utilized by growers for
many high-value crops, especially where the requirements are for
fertilizers with low chloride content. The use of SOP has been
scientifically proven to improve the yield and quality of
certain crops.
Examples of crops where SOP is utilized to
increase yield and quality include tobacco, tea, potatoes,
citrus fruits, grapes, almonds, some vegetables and on turfgrass
for golf courses. Approximately 73% of our annual SOP sales
volumes in 2003 were made to domestic customers, which include
retail fertilizer dealers and distributors of professional turf
care products. These dealers and distributors combine or blend
SOP with other fertilizers and minerals to produce fertilizer
blends tailored to individual requirements.
Operations and Facilities
All of our SOP production is located on the Great
Salt Lake west of Ogden, Utah. It is the largest SOP production
facility in North America. The evaporation facility utilizes
solar energy and operates over 40,000 acres of evaporation
ponds to manufacture SOP and magnesium chloride from the brines
of the Great Salt Lake. The property utilized in our operation
is both owned and leased under annually renewing leases. This
facility has the capacity to annually produce approximately
450,000 tons of SOP, approximately 400,000 tons of
magnesium chloride and over 1.5 million tons of salt. These
recoverable minerals exist in vast quantities in the Great Salt
Lake. We estimate the recoverable minerals exceed 100 years
of reserves at current production rates and capacities. Our
rights to extract these minerals are contractually limited. We
believe we will continue to be able to extend these agreements,
as we have in the past, at commercially reasonable terms,
without incurring substantial costs or incurring material
modifications to the existing lease terms and conditions,
thereby allowing us to extract additional quantities of minerals
necessary to significantly extend the economic life of the
reserves.
The potassium bearing salts are mechanically
harvested and refined to high purity SOP in an integrated
production facility that has been in operation since 1967. We
believe that our property and operating equipment are maintained
in good working condition.
The Ogden facility was unable to produce SOP from
1984 through the beginning of 1989 due to flooding. Following
the flood, dikes were raised to a height three feet over the
historic peak flood level. Also, the State of Utah constructed
and implemented the West Desert Pumping Project, which could be
utilized to lower the level of the Great Salt Lake by up to
12 inches per year thus reducing the risk of flooding.
Although we believe that the subsequent dike improvements and
the West Desert Pumping Project have reduced the likelihood of
future pond flooding, we maintain both property damage and
business interruption insurance policies for this risk.
Products and Sales
Our domestic sales of SOP are concentrated in the
western states of California, Oregon, Washington, Idaho and the
central tobacco belt area where the crops and soil conditions
favor SOP. We generally export SOP through major trading
companies. International SOP sales volumes in 2003 were 27% of
our annual SOP sales. Prior to the acquisition by
IMC Global in 1998, our SOP was marketed and sold by a
sales group consisting of trained agronomists and professional
fertilizer agents. These representatives directly contacted
dealers and growers in the United States. Following the
IMC Global acquisition, this SOP sales group was dissolved
and the IMC Global sales force handled SOP sales. The
IMC Global sales group was responsible for selling all
potash and phosphate fertilizer products for IMC Global.
Because the bulk of these fertilizers are sold as commodities,
the focus on specialty products such as SOP diminished under
IMC Global. Upon the purchase of the SOP business from
IMC Global, we organized and employed an experienced global
sales group similar to the one that was in place prior to 1998.
8
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COMPASS MINERALS GROUP, INC.
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2003 FORM 10-K
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The table below shows our shipments of SOP to the
following regions (thousands of tons):
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Year Ended December 31,
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|
2003
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|
2002
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2001
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|
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|
|
|
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Tons
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%
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Tons
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|
%
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Tons
|
|
|
%
|
|
|
|
|
|
|
U.S.
|
|
|
182
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|
|
|
73
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|
|
|
151
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|
|
|
62
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|
|
|
148
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|
|
|
79
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Export
(a)
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|
|
69
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27
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|
91
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|
|
|
38
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|
|
|
40
|
|
|
|
21
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|
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|
Total
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|
251
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|
|
|
100
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|
|
|
242
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|
|
|
100
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|
|
|
188
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|
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|
100
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(a)
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Export sales include product sold to foreign
customers at U.S. ports.
|
We previously had a long-term contract with
IMC Global following the Recapitalization, whereby we acted
as a sales agent for IMC Global to customers serviced by
IMC Globals Carlsbad, New Mexico facility. The
contract did not limit the amount of SOP we could purchase from
IMC Global. As a result of our June 2003 purchase of
IMC Globals remaining SOP marketing business this
long-term contract with IMC Global terminated on
November 30, 2003.
Competition
Approximately 56% of the world SOP production is
located in Europe, 14% in the United States and the remaining
30% in various other countries. The world consumption of SOP
totals about 2.9 million tons. Our major competition for
SOP sales in North America include imports from Germany, Chile,
Canada and Belgium. In addition, there is also some functional
competition between SOP, muriate of potash and nitrate of
potash. For exports into Asia, the Pacific Rim countries and
Latin America, we compete with various local and European
producers.
INTELLECTUAL PROPERTY
We rely on a combination of patents, trademarks,
copyright and trade secret protection, employee and third-party
non-disclosure agreements, license arrangements and domain name
registrations to protect our intellectual property. We sell many
of our products under a number of registered trademarks that we
believe are widely recognized in the industry. No single patent,
trademark or trade name is material to our business as a whole.
Any issued patents that cover our proprietary
technology and any of our other intellectual property rights may
not provide us with substantial protection or be commercially
beneficial to us. The issuance of a patent is not conclusive as
to its validity or its enforceability. Competitors may also be
able to design around our patents. If we are unable to protect
our patented technologies, our competitors could commercialize
our technologies.
With respect to proprietary know-how, we rely on
trade secret protection and confidentiality agreements.
Monitoring the unauthorized use of our technology is difficult,
and the steps we have taken may not prevent unauthorized use of
our technology. The disclosure or misappropriation of our
intellectual property could harm our ability to protect our
rights and our competitive position. See Item 1,
Business Risk Factors Protection
of proprietary technology Our intellectual property
may be misappropriated or subject to claims of
infringement.
EMPLOYEES
As of December 31, 2003, we had
1,497 employees, of which 708 are employed in the United
States, 596 in Canada and 193 in the United Kingdom.
Approximately 38% of our U.S. workforce (54% of our global
workforce) is represented by labor unions. Of our nine material
collective bargaining agreements, four will expire in 2004, one
will expire in 2005 and four will expire in 2006. Additionally,
approximately 13% of our workforce is employed in Europe where
trade union membership is common. We consider our labor
relations to be good.
9
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COMPASS MINERALS GROUP, INC.
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2003 FORM 10-K
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PRINCIPAL PROPERTIES
The table below sets forth our principal
properties:
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Land and Related
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Surface Rights
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Mineral Reserves
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Owned/
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Expiration
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Owned/
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Expiration
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Location
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Use
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Leased
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of Lease
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Leased
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of Lease
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Ogden, Utah
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SOP and solar salt production facility
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Owned
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N/A
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Leased
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(1)
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Lyons, Kansas
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Evaporated salt production facility
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Owned
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N/A
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Owned
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N/A
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Cote Blanche, Louisiana
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Rock salt production facility
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Leased
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2060
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Leased
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2060
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Weston Point, Cheshire, U.K.
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Evaporated salt production facility
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Owned
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N/A
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N/A
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(2)
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N/A
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Winsford, Cheshire, U.K.
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Rock salt production facility
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Owned
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N/A
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Owned
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N/A
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Goderich, Ontario, Canada
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Rock salt production facility
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Owned
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N/A
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Leased
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|
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2022
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(3)
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|
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Evaporated salt production facility
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Owned
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N/A
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|
|
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Owned
|
|
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|
N/A
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Unity, Saskatchewan, Canada
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|
Evaporated salt production facility
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|
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Owned
|
|
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N/A
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|
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Leased
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2009/2016
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(4)
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Amherst, Nova Scotia, Canada
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Evaporated salt production facility
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Owned
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N/A
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Leased
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(5)
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Overland Park, Kansas
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Corporate headquarters
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Leased
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2008
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N/A
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N/A
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(1)
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The Ogden lease automatically renews on an annual
basis.
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(2)
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Weston Point purchases brine for production
purposes from a third party pursuant to a supply agreement that
will expire in 2017.
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(3)
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Subject to the right of renewal through 2043.
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(4)
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Consists of two leases expiring in 2009 and 2016
subject to the right of renewal through 2030 and 2037,
respectively.
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(5)
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Consists of two leases that are currently in the
process of being renewed that will expire in 20 years with
rights of renewal at 20-year increments.
|
With respect to each facility at which we extract
salt, brine or SOP, we obtain any required or necessary permits
prior to the commencement of mining. Permits or licenses are
obtained as needed in the normal course of business based on our
mine plans and state, provincial and local regulatory provisions
regarding mine permitting and licensing. Based on our historical
permitting experience, we expect to be able to continue to
obtain necessary mining permits to support historical rates of
production.
Our mineral leases have varying terms. Some will
expire after a set term of years, while others continue
indefinitely. Many of these leases provide for a royalty payment
to the lessor based on a specific amount per ton of mineral
extracted or as a percentage of revenue. We believe we will be
able to continue to extend our material mineral lease
agreements, as we have in the past, at commercially reasonable
terms, without incurring substantial costs or incurring material
modifications to the existing lease terms and conditions. In
addition, we own a number of properties and are party to
non-mining leases that permit us to perform activities that are
ancillary to our mining operations, such as surface use leases,
and storage, depot and warehouse leases. We also believe that
all of our leases were entered into on market terms.
The following map shows the locations of our
principal salt and SOP production facilities:
ENVIRONMENTAL, HEALTH AND SAFETY
MATTERS
We produce and distribute crop and animal
nutrients, salt and deicing products. These activities subject
us to an evolving set of international, federal, state,
provincial and local environmental, health and safety
(EHS) laws that regulate, or propose to regulate:
(i) product content; (ii) use of products by both us
and our customers; (iii) conduct of mining and production
operations, including safety procedures followed by employees;
(iv) management and handling of raw materials; (v) air
and water quality impacts from our facilities;
10
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COMPASS MINERALS GROUP, INC.
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2003 FORM 10-K
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(vi) disposal, storage and management of
hazardous and solid wastes; (vii) remediation of
contamination at our facilities and third-party sites; and
(viii) post-mining land reclamation. For new regulatory
programs, it is difficult for us to ascertain future compliance
obligations or estimate future costs until implementing
regulations have been finalized and definitive regulatory
interpretations have been adopted. We intend to respond to these
regulatory requirements at the appropriate time by implementing
necessary modifications to our facilities and/or operating
procedures.
We have expended, and anticipate that we will
continue to expend, substantial financial and managerial
resources to comply with EHS standards. We estimate that our
2004 EHS capital expenditures will total approximately
$2.6 million, primarily related to air quality devices and
highway deicing salt storage pads. We expect that our estimated
expenditures in 2004 for reclamation activities will be
approximately $0.2 million. It is possible that greater
than anticipated EHS capital expenditures or reclamation
expenditures will be required in 2004 or in the future.
We maintain accounting accruals for certain
contingent environmental liabilities and believe these accruals
comply with generally accepted accounting principles. We record
accruals for environmental investigatory and non-capital
remediation costs when litigation has commenced or a claim or
assessment has been asserted or is imminent, the likelihood of
an unfavorable outcome is probable and the financial impact of
such outcome is reasonably estimable. Based on current
information, it is the opinion of management that our contingent
liabilities arising from EHS matters, taking into account
established accruals, will not have a material adverse effect on
our business, financial condition or results of operations. As
of December 31, 2003, we had recorded environmental
accruals of $2.3 million.
Product Requirements and Impacts
International, federal, state and provincial
standards: (i) require registration of many of our products
before such products can be sold; (ii) impose labeling
requirements on those products; and (iii) require producers
to manufacture the products to formulations set forth on the
labels. Environmental, natural resource and public health
agencies at all regulatory levels continue to evaluate alleged
health and environmental impacts that might arise from the
handling and use of products such as those we manufacture. The
U.S. Environmental Protection Agency, or the
EPA, the State of California and The Fertilizer
Institute have each completed independent assessments of
potential risks posed by crop nutrient materials. These
assessments concluded that, based on the available data, crop
nutrient materials generally do not pose harm to human health.
It is unclear whether any further evaluations may result in
additional standards or regulatory requirements for the
producing industries, including us, or for our customers. At
this stage, it is the opinion of management that the potential
impact of these standards on the market for our products or on
the expenditures that may be necessary to meet new requirements
will not have a material adverse effect on our business,
financial condition or results of operations.
In December 2001, the Canadian government
released a Priority Substances List Assessment Report for road
salt. This report found that road salts are entering the
environment under conditions that may have a harmful effect or
constitute a danger to the environment. Based on this report,
the Minister of Environment has proposed designating road salt
as a toxic substance pursuant to the Canadian
Environmental Protection Act. Canadas federal cabinet,
which has ultimate responsibility, has not yet taken final
action with respect to this proposal and is not subject to any
deadline to do so. This proposal was subject to a public
comment, during which individuals and the municipalities which
comprise most of our customers expressed a variety of views,
including noting the utility and cost-efficiency of salt as
compared to other potential measures to reduce ice-related road
hazards. At this point, Environment Canada has indicated that,
whether or not road salts are declared toxic, their preferred
course of action is the establishment of voluntary guidelines
for users as opposed to any form of regulation. Environment
Canada has been developing these guidelines based on
consultation with a broad-based stakeholders group, which
includes the salt industry. On September 20, 2003,
Environment Canada released a proposed Code of Practice to serve
as these guidelines. The proposed Code of Practice remained
subject to public comment until November 19, 2003.
Environment Canada has indicated that it expects to publish the
final code in 2004. Although the proposed Code of Practice
remains subject to change, the released draft requires large
road-salt users to develop salt management plans. We do not
believe that this would have a material direct effect on us, but
the new salt management plans may reduce the demand from our
customers in Canada for road salt.
Given the importance of road salt for traffic
safety and the current lack of any practical substitute, we deem
it unlikely that any final guidance or regulation would result
in a complete ban on the use of road salt. As noted in the
December 2001 report, the use of road salt and other deicing
agents is an important component of strategies to keep
roadways open and safe during the winter and minimize traffic
crashes, injuries and mortality under icy and snowy
conditions. The report further stated that mitigation
measures must be based on optimization of winter road
maintenance practices so as not to jeopardize road safety, while
minimizing the potential for harm to the environment.
Environment Canada recently confirmed the high importance of
road safety in its proposed regulation of road salt. In its
September 22, 2003 press release in connection with the
proposed Code of Practice, it indicated that the proposed code
will provide those who use road salts with a way to reduce
harm to the environment without jeopardizing road safety.
Since the dissemination of the December 2001 report, we have
endeavored to work more closely with the national
11
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COMPASS MINERALS GROUP, INC.
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2003 FORM 10-K
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government as well as provinces and
municipalities to better manage the use, storage and release of
our road salts. As a result, we believe it has become less
likely that road salts will be designated as a toxic substance.
Although we cannot predict whether the proposal to list road
salts will be finalized or the precise form of the proposed Code
of Practice or other future regulation, if standardized
guidelines are developed for the use and storage of road salt or
any alternate deicing products, we could suffer reduced sales
and incur substantial costs and expenses that could have a
material adverse effect on our business, financial condition and
results of operation. In addition, while we are not aware of any
similar governmental proposals for such designation of road salt
in either the United States or the United Kingdom, we cannot
guarantee that such proposals will not arise.
Operating Requirements and Impacts
We hold numerous environmental, mining and other
permits or approvals authorizing operations at each of our
facilities. Our operations are subject to permits for extraction
of salt and brine, discharges of process materials to air and
surface water, and injection of brine and wastewater to
subsurface wells. Some of our proposed activities may require
waste storage permits. A decision by a government agency to deny
or delay issuing a new or renewed permit or approval, or to
revoke or substantially modify an existing permit or approval,
could have a material adverse effect on our ability to continue
operations at the affected facility. In addition, changes to
environmental and mining regulations or permit requirements
could have a material adverse effect on our ability to continue
operations at the affected facility. Expansion of our operations
also is predicated upon securing the necessary environmental or
other permits or approvals. For example, since we recently
installed a new grinding circuit, some of our existing equipment
at our Lyons, Kansas facility is subject to the Federal Clean
Air Acts New Source Performance Standard requirement. We
have completed a compliance program with the Kansas Department
of Health and Environment, and do not expect to incur any
additional costs or significant penalties, although there can be
no guarantee.
Pursuant to the Mine Safety and Health Act, new
interim regulatory standards for diesel particulate matter
became effective in 2002 and final standards are expected to
become effective in 2006. In response to litigation regarding
its final rule on diesel particulate matter, the Mine Safety and
Health Administration has initiated a new rule regarding certain
provisions of the final standards. We are currently in
compliance with the interim standards that are in effect between
2002 and 2006. However, material expenditures may be required to
achieve compliance with the final standards at the
Cote Blanche facility in Louisiana.
Remedial Activities
Remediation at Our Facilities
Many of our formerly-owned and current facilities
have been in operation for a number of years. Operations have
historically involved the use and handling of regulated chemical
substances, salt and by-products or process tailings by us and
predecessor operators which have resulted in soil, surface water
and groundwater contamination. At some locations there are areas
where salt-processing waste and ordinary trash may have been
disposed or buried, and have since been closed and covered with
soil and other materials. These past operating practices at
several of our facilities have resulted in soil, surface water
and groundwater contamination.
At many of these facilities, spills or other
releases of regulated substances have occurred previously and
potentially could occur in the future, possibly requiring us to
undertake or fund cleanup efforts under the
U.S. Comprehensive Environmental Response, Compensation,
and Liability Act, or CERCLA, or state and
provincial or United Kingdom laws governing cleanup or disposal
of hazardous substances. In some instances, we have agreed,
pursuant to consent orders or agreements with the appropriate
governmental agencies, to undertake investigations, which
currently are in progress, to determine whether remedial action
may be required to address such contamination. At other
locations, we have entered into consent orders or agreements
with appropriate governmental agencies to perform required
remedial activities that will address identified site
conditions. At still other locations, we have undertaken
voluntary remediation, and have removed formerly used
underground storage tanks. Taking into account established
reserves, expenditures for these known conditions currently are
not expected, individually or in the aggregate, to be material.
However, material expenditures could be required in the future
to remediate the contamination at these or at other current or
former sites. In addition, in connection with the
Recapitalization, IMC Global has agreed to indemnify us against
liabilities for certain known and unknown conditions at existing
and former sites.
Remediation at Third-Party
Facilities
Along with impacting the sites at which we have
operated, various third parties have alleged that our historic
operations have resulted in contamination to neighboring
off-site areas or nearby third-party facilities. CERCLA imposes
liability, without regard to fault or to the legality of a
partys conduct, on certain categories of persons who are
considered to have contributed to the release of hazardous
substances into the environment. Under CERCLA, or its
various state analogues, one party may potentially be required
to bear more than its proportional share of cleanup costs at a
site where it has liability if payments cannot be obtained from
other responsible parties.
We have entered into
de
minimis
settlement agreements with the EPA with
respect to several CERCLA sites, pursuant to which we have made
one-time cash payments and
12
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COMPASS MINERALS GROUP, INC.
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2003 FORM 10-K
|
received statutory protection from future claims
arising from those sites. In some cases, however, such
settlements have included reopeners, which could
result in additional liability at such sites in the event of
newly discovered contamination or other circumstances.
At other sites for which we have received notice
of potential CERCLA liability, we have provided information to
the EPA that we believe demonstrates that we are not liable, and
the EPA has not asserted claims against us with respect to such
sites. In some instances, we have agreed, pursuant to orders
from or agreements with appropriate governmental agencies or
agreements with private parties, to undertake or fund
investigations, some of which currently are in progress, to
determine whether remedial action, under CERCLA or otherwise,
may be required to address contamination. At other locations, we
have entered into consent orders or agreements with appropriate
governmental agencies to perform required remedial activities
that will address identified site conditions. At the present
time, we are not aware of any additional sites for which we
expect to receive a notice from the EPA or any other party of
potential CERCLA liability. However, based on past operations,
there is a potential that we may receive notices in the future
for sites of which we are currently unaware or that our
liability at currently known sites may increase. Taking into
account established accruals, expenditures for our known
environmental liabilities and site conditions currently are not
expected, individually or in the aggregate, to be material or
have a material adverse effect on our business, financial
condition or results of operations.
RISK FACTORS
You should carefully consider the following
risks and all of the information set forth in this annual report
on Form 10-K/ A. The risks described below are not the only
ones facing our company. Additional risks and uncertainties not
currently known to us or that we currently deem to be immaterial
may also materially and adversely affect our business, financial
condition or results of operations.
Risks Related to Our Business
The seasonal demand for our products and the
variations in our cash flows from quarter to quarter as a result
of weather conditions may have an adverse effect on our results
of operations.
Our highway deicing product line is seasonal,
with operating results varying from quarter to quarter as a
result of weather conditions and other factors. Over the last
four years, our North American highway deicing product line has
generated over 61% of its annual sales, net of shipping and
handling costs, during the months of December through March when
the need for highway deicing is at its peak. We need to
stockpile sufficient highway deicing salt in the first two
fiscal quarters to meet estimated demand for the winter season.
Weather conditions that impact our highway deicing product line
include temperature, levels of precipitation, number of snow
days and duration and timing of snow fall in our relevant
geographic markets. Lower than expected sales by us during this
period could have a material adverse effect on our results of
operations.
Our SOP operating results are dependent in part
upon conditions in the agriculture markets. The agricultural
products business can be affected by a number of factors, the
most important of which for U.S. markets are weather
patterns and field conditions (particularly during periods of
traditionally high crop nutrients consumption) and quantities of
crop nutrients imported to and exported from North America.
Our substantial indebtedness could adversely
affect our financial condition and impair our ability to operate
our business.
As of December 31, 2003, we had
$420.2 million of outstanding indebtedness, including
approximately $78.3 million under our senior credit
facilities, $14.0 million under our revolving credit
facility and $327.9 million of Compass Minerals
Groups senior subordinated notes and stockholders
equity of $55.2 million. At December 31, 2003, CMI had
$75.7 million of senior discount notes and
$107.4 million of subordinated discount notes outstanding.
This level of leverage could have important
consequences, including the following:
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it may limit our ability to borrow money or sell
stock to fund our working capital, capital expenditures and debt
service requirements;
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it may limit our flexibility in planning for, or
reacting to, changes in our business;
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we may be more highly leveraged than some of our
competitors, which may place us at a competitive disadvantage;
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it may make us more vulnerable to a downturn in
our business or the economy;
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it will require us to dedicate a substantial
portion of our cash flow from operations to the repayment of our
indebtedness, thereby reducing the availability of our cash flow
for other purposes; and
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it may materially and adversely affect our
business and financial condition if we are unable to service our
indebtedness or obtain additional financing, as needed.
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In addition, our and CMIs indentures and
our senior credit facilities contain financial and other
restrictive covenants discussed below that may limit our ability
to engage in activities that may be in our long-term best
interests. Our failure to comply with those covenants could
result in an event of default which, if not cured or waived,
could result in the acceleration of all of our debt. See
Restrictive covenants in the agreements
governing our indebtedness and certain indebtedness of CMI may
restrict our ability to pursue our business strategies.
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Restrictive covenants in the agreements
governing our indebtedness and certain indebtedness of CMI may
restrict our ability to pursue our business
strategies.
Our senior credit facilities and indebtedness and
the indebtedness of CMI limit our ability and the ability of our
restricted subsidiaries, among other things, to:
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incur additional indebtedness or contingent
obligations;
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pay dividends or make distributions to our
stockholders;
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repurchase or redeem our stock;
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make investments;
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grant liens;
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make capital expenditures;
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enter into transactions with our stockholders and
affiliates;
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sell assets; and
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acquire the assets of, or merge or consolidate
with, other companies.
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In addition, our senior credit facilities require
us to maintain financial ratios. These financial ratios include
an interest coverage ratio and a consolidated indebtedness
leverage ratio. Although we have historically been able to
maintain these financial ratios, we may not be able to maintain
these ratios in the future. Covenants in our senior credit
facilities may also impair our ability to finance future
operations or capital needs or to enter into acquisitions or
joint ventures or engage in other favorable business activities.
If we default under our senior credit facilities
under certain circumstances, the lenders could require immediate
payment of the entire principal amount. These circumstances
include a change of control, default under agreements governing
our and CMIs other indebtedness, material judgments in
excess of $5,000,000 or breach of representations and
warranties. Any default under our senior credit facilities or
agreements governing our and CMIs other indebtedness could
lead to an acceleration of debt under our other debt instruments
that contain cross-acceleration or cross-default provisions. If
the lenders under our senior credit facilities require immediate
repayment, we will not be able to repay them and also repay our
other indebtedness in full. Our ability to comply with these
covenants and restrictions contained in our senior credit
facilities and other agreements governing our other indebtedness
may be affected by changes in the economic or business
conditions or other events beyond our control.
Economic and other risks associated with
international sales and operations could adversely affect our
business, including economic loss and a negative impact on
earnings.
Since we manufacture and sell our products
primarily in the United States, Canada and the United Kingdom,
our business is subject to risks associated with doing business
internationally. Our sales outside the United States, as a
percentage of our total sales, were 34% for the year ended
December 31, 2003. Accordingly, our future results could be
adversely affected by a variety of factors, including:
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changes in foreign currency exchange rates;
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exchange controls;
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tariffs, other trade protection measures and
import or export licensing requirements;
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potentially negative consequences from changes in
tax laws;
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differing labor regulations;
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requirements relating to withholding taxes on
remittances and other payments by subsidiaries;
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restrictions on our ability to own or operate
subsidiaries, make investments or acquire new businesses in
these jurisdictions;
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restrictions on our ability to repatriate
dividends from our subsidiaries; and
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unexpected changes in regulatory requirements.
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Fluctuations in the value of the U.S. dollar
may adversely affect our results of operations. Because our
consolidated financial results are reported in
U.S. dollars, if we generate sales or earnings in other
currencies the translation of those results into
U.S. dollars can result in a significant increase or
decrease in the amount of those sales or earnings. In addition,
our debt service requirements are primarily in U.S. dollars
even though a significant percentage of our cash flow is
generated in Canadian dollars and pounds sterling. Significant
changes in the value of Canadian dollars and pounds sterling
relative to the U.S. dollar could have a material adverse
effect on our financial condition and our ability to meet
interest and principal payments on U.S. dollar-denominated
debt.
In addition to currency translation risks, we
incur currency transaction risk whenever we or one of our
subsidiaries enter into either a purchase or a sales transaction
using a currency other than the local currency of the
transacting entity. Given the volatility of exchange rates, we
cannot assure you that we will be able to effectively manage our
currency transaction and/or translation risks. It is possible
that volatility in currency exchange rates will have a material
adverse effect on our financial condition or results of
operations. We have in the past experienced and expect to
continue to experience economic loss and a negative impact on
earnings as a result of foreign currency exchange rate
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fluctuations. We expect that the amount of our
revenues denominated in non-U.S. dollar currencies will
continue to increase in future periods. See Item 7,
Managements Discussion and Analysis of Financial
Condition and Results of Operations Effects of
Currency Fluctuations and Inflation and Item 7,
Managements Discussion and Analysis of Financial
Condition and Results of Operations Market
Risk.
Our overall success as a global business depends,
in part, upon our ability to succeed in differing economic and
political conditions. We cannot assure you that we will continue
to succeed in developing and implementing policies and
strategies that are effective in each location where we do
business.
Our operations are dependent on natural gas
and significant interruption in the supply or increase in the
price of natural gas could have a material adverse effect on our
financial condition or results of operations.
Energy costs, including primarily natural gas and
electricity, represented approximately 12% of the costs of our
North American salt production in 2003. Natural gas is a primary
fuel source used in the evaporated salt production process. Our
profitability is impacted by the price and availability of
natural gas we purchase from third parties. In the fourth
quarter of 2002, we adopted a policy of hedging natural gas
prices through the use of swap agreements. We have not entered
into any long-term contracts for the purchase of natural gas.
Our contractual arrangements for the supply of natural gas do
not specify quantities and are automatically renewed annually
unless either party elects not to do so. We do not have
arrangements in place with back-up suppliers. A significant
increase in the price of natural gas that is not recovered
through an increase in the price of our products or covered
through our hedging arrangements, or an extended interruption in
the supply of natural gas to our production facilities, could
have a material adverse effect on our business, financial
condition or results of operations.
Competition in our markets could limit our
ability to attract and retain customers, force us to
continuously make capital investments and put pressure on the
prices we can charge for our products.
We encounter competition in all areas of our
business. Competition in our product lines is based on a number
of considerations, including product performance, transportation
costs in salt distribution, brand reputation, quality of client
service and support, and price. Additionally, customers for our
products are attempting to reduce the number of vendors from
which they purchase in order to increase their efficiency. Our
customers increasingly demand a broad product range and we must
continue to develop our expertise in order to manufacture and
market these products successfully. To remain competitive, we
will need to invest continuously in manufacturing, marketing,
customer service and support and our distribution networks. We
may have to adjust the prices of some of our products to stay
competitive. We may not have sufficient resources to continue to
make such investments or maintain our competitive position. Some
of our competitors have greater financial and other resources
than we do.
Environmental laws and regulation may subject
us to significant liability and require us to incur additional
costs in the future.
We are subject to numerous environmental, health
and safety laws and regulations in the United States, Canada and
Europe, including laws and regulations relating to land
reclamation and remediation of hazardous substance releases, and
discharges to air and water. For example CERCLA, imposes
liability, without regard to fault or to the legality of a
partys conduct, on certain categories of persons (known as
potentially responsible parties) who are considered
to have contributed to the release of hazardous
substances into the environment. Although we are not
currently incurring material liabilities pursuant to CERCLA, we
may in the future incur material liabilities under CERCLA and
other environmental cleanup laws, with regard to our current or
former facilities, adjacent or nearby third-party facilities, or
off-site disposal locations. Under CERCLA, or its various state
analogues, one party may, under some circumstances, be required
to bear more than its proportional share of cleanup costs at a
site where it has liability if payments cannot be obtained from
other responsible parties. Liability under these laws involves
inherent uncertainties. Violations of environmental, health and
safety laws are subject to civil, and in some cases, criminal
sanctions.
We have received notices from governmental
agencies that we may be a potentially responsible party at
certain sites under CERCLA or other environmental cleanup laws.
We have entered into de minimis settlement
agreements with the United States with respect to certain CERCLA
sites, pursuant to which we have made one-time cash payments and
received statutory protection from future claims arising from
those sites. At other sites for which we have received notice of
potential CERCLA liability, we have provided information to the
EPA, that we believe demonstrates that we are not liable and the
EPA has not asserted claims against us with respect to such
sites. In some instances, we have agreed, pursuant to consent
orders or agreements with the appropriate governmental agencies,
to undertake investigations, which currently are in progress, to
determine whether remedial action may be required to address
such contamination. At other locations, we have entered into
consent orders or agreements with appropriate governmental
agencies to perform remedial activities that will address
identified site conditions. At the present time, we are not
aware of any additional sites for which we expect to receive a
notice from the EPA of potential CERCLA liability. However,
based on past operations there is a potential that we may
receive such notices in the future for sites of which we are
currently unaware. Taking into account established reserves,
expenditures for our known environmen-
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COMPASS MINERALS GROUP, INC.
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2003 FORM 10-K
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tal liabilities and site conditions currently are
not expected, individually or in the aggregate, to be material.
However, material expenditures could be required in the future
to remediate the contamination at these or at other current or
former sites.
We have also developed alternative mine uses. For
example, we entered into a joint venture with a subsidiary of
Violia Environnement that is in the waste management industry.
The joint venture has applied for a permit to allow for the
storage of certain stable types of hazardous waste in our salt
mine in the United Kingdom. We believe that the mine is stable
and should provide a secure storage location. However, we
recognize that any temporary or permanent storage of hazardous
waste may involve risks to the environment. Although we believe
that we have taken these risks into account as much as possible
in our planning process, it is possible that material
expenditures could be required in the future to further reduce
this risk, or to remediate any future contamination.
Continued government and public emphasis on
environmental issues can be expected to result in increased
future investments for environmental controls at ongoing
operations, which will be charged against income from future
operations. Present and future environmental laws and
regulations applicable to our operations may require substantial
capital expenditures and may have a material adverse effect on
our business, financial condition and results of operations. For
more information, see Item 1, Business
Environmental, Health and Safety Matters.
The Canadian governments proposal to
designate road salt as a toxic substance could have a material
adverse effect on our business, including reduced sales and the
incurrence of substantial costs and expenditures.
In December 2001, the Canadian government
released a Priority Substances List Assessment Report for road
salt. This report found that road salts are entering the
environment under conditions that may have a harmful effect or
constitute a danger to the environment. Based on this report,
the Minister of Environment has proposed designating road salt
as a toxic substance pursuant to the Canadian
Environmental Protection Act. Canadas federal cabinet,
which has ultimate responsibility, has not yet taken final
action with respect to this proposal and is not subject to any
deadline to do so. At this point, Environment Canada has
indicated that, whether or not road salts are declared toxic,
their preferred course of action is the establishment of
voluntary guidelines for users as opposed to any form of
regulation. Environment Canada has been developing these
guidelines based on consultation with a broad-based stakeholders
group, which includes the salt industry. On September 20,
2003, Environment Canada released a proposed Code of Practice to
serve as these guidelines. The proposed Code of Practice
remained subject to public comment until November 19, 2003.
Environment Canada has indicated that it expects to publish the
final code in 2004. Although the proposed Code of Practice
remains subject to change, the released draft requires large
road-salt users to develop salt management plans. We do not
believe that this would have a material direct effect on us, but
the new salt management plans may lead our customers in Canada
to require less road salt.
Given the importance of road salt for traffic
safety and the current lack of any practical substitute, we deem
it unlikely that any final guideline or regulation would result
in a complete ban on the use of road salt. We do, however,
recognize the importance of environmental protection in
Canadas decision-making process. Although we cannot
predict whether the proposal to designate road salt as a toxic
substance will be finalized or the precise form of the proposed
Code of Practice or other future regulation, if standardized
guidelines are developed for the use and storage of road salt or
any alternate deicing products, we could suffer reduced sales
and incur substantial costs and expenses that could have a
material adverse effect on our business, financial condition and
results of operation. Our road-salt sales, net of shipping and
handling, in Canada generated approximately 13% of our total
sales in 2003. In addition, while we are not aware of any
similar governmental proposals for the designation of road salt
as a toxic substance in either the United States or the United
Kingdom, we cannot guarantee that these proposals will not arise.
Our operations are dependent on our having
received the required permits and approvals from governmental
authorities.
We hold numerous governmental environmental,
mining and other permits and approvals authorizing operations at
each of our facilities. A decision by a governmental agency to
deny or delay issuing a new or renewed permit or approval, or to
revoke or substantially modify an existing permit or approval,
could have a material adverse effect on our ability to continue
operations at the affected facility. Expansion of our existing
operations also is predicated upon securing the necessary
environmental or other permits or approvals. We currently do not
have any material pending permits or approvals.
Protection of proprietary
technology Our intellectual property may be
misappropriated or subject to claims of infringement.
We attempt to protect our intellectual property
rights through a combination of patent, trademark, copyright and
trade secret protection, as well as licensing agreements and
third-party nondisclosure and assignment agreements. We cannot
assure you that any of our applications for protection of our
intellectual property rights will be approved or that others
will not infringe or challenge our intellectual property rights.
The patents we currently have in place expire between 2009 and
2018. We also rely on unpatented proprietary technology. It is
possible that others will independently develop the same or
similar technology or otherwise obtain access to our
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COMPASS MINERALS GROUP, INC.
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2003 FORM 10-K
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unpatented technology. To protect our trade
secrets and other proprietary information, we require employees,
consultants, advisors and collaborators to enter into
confidentiality agreements. Many of our important brand names
are registered as trademarks in the United States and foreign
countries. These registrations can be renewed if the trademark
remains in use. These agreements may not provide meaningful
protection for our trade secrets, know-how or other proprietary
information in the event of any unauthorized use,
misappropriation or disclosure. If we are unable to maintain the
proprietary nature of our technologies, we may lose the
competitive advantage provided by our intellectual property. As
a result, our results of operations may be adversely affected.
If we are unsuccessful in negotiating new
collective bargaining agreements, we may experience significant
increases in the cost of labor or a disruption in our
operations.
As of December 31, 2003, we had 1,497
employees. Approximately 38% of our U.S. workforce (54% of
our global workforce) is represented by labor unions. Of our
nine material collective bargaining agreements, four will expire
in 2004, one will expire in 2005 and four will expire in 2006.
Additionally, approximately 13% of our workforce is employed in
Europe where trade union membership is common. Although we
believe that our relations with our employees are good, as a
result of general economic, financial, competitive, legislative,
political and other factors beyond our control, we cannot assure
you that we will be successful in negotiating new collective
bargaining agreements, that such negotiations will not result in
significant increases in the cost of labor or that a breakdown
in such negotiations will not result in the disruption of our
operations.
We rely on independent distributors and the
loss of a substantial number of these distributors may reduce
our profits and sales.
In addition to our own direct sales force, we
depend on the services of independent distributors to sell our
products and provide service and aftermarket support to our
customers. In 2003, 12% of our sales, net of shipping and
handling costs, were generated through these independent
distributors. Many of these independent distributors are not
bound to us by exclusive distribution contracts and may offer
products of, and services to, businesses that compete with ours.
In addition, the majority of the distribution contracts we have
with these independent distributors are cancelable by the
distributor after providing us with notice, which on average is
six months prior to termination. The loss of a substantial
number of these distributors or the decision by many of these
distributors to offer competitors products to our
customers could materially reduce our sales and profits.
If we cannot successfully complete
acquisitions or integrate acquired businesses, our growth may be
limited and our financial condition adversely
affected.
Our business strategy includes supplementing
internal growth by pursuing acquisitions of small complementary
businesses. We may be unable to complete acquisitions on
acceptable terms, identify suitable businesses to acquire or
successfully integrate acquired businesses in the future. We
compete with other potential buyers for the acquisition of other
small complementary businesses. This competition and regulatory
considerations may result in fewer acquisition opportunities. If
we cannot complete acquisitions, our growth may be limited and
our financial condition may be adversely affected.
Our business is dependent upon highly skilled
personnel, and the loss of key personnel may have a material
adverse effect on our development and results of
operations.
The success of our business is dependent on our
ability to attract and retain highly skilled managers and other
personnel. We cannot assure you that we will be able to attract
and retain the personnel necessary for the development of our
business. The loss of the services of key personnel or the
failure to attract additional personnel as required could have a
material adverse effect on our development and results of
operations. We do not currently maintain key person
life insurance on any of our key employees.
Our principal stockholders interest may
conflict with or differ from the interests of other holders of
our securities.
Apollo and its affiliates own 35% of the fully
diluted equity of CMI. Consequently, Apollo has the ability to
influence the election of our directors, the appointment of new
management and the potential outcome of all matters submitted to
a vote of our stockholders, including entering into mergers, the
sale of substantially all of our assets and other extraordinary
transactions. The interests of Apollo and its affiliates could
conflict with or differ from the interests of our securities
holders.