ITEM 2. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS
OF OPERATIONS
In this document: (i) unless the context otherwise requires, "we", "our",
"us", the "Company" or "Mercer" mean Mercer International Inc. and its
subsidiaries; (ii) information is provided as of September 30, 2004, unless
otherwise stated; (iii) all references to monetary amounts are to "Euros", the
lawful currency adopted by most members of the European Union, unless otherwise
stated; (iv) "" refers to Euros; and (v) a "tonne" is one metric ton or 2,204.6
pounds.
The following discussion and analysis of our results of operations and
financial condition for the nine and three months ended September 30, 2004
should be read in conjunction with our consolidated financial statements and
related notes included in this quarterly report, as well as our most recent
annual report on Form 10-K for the fiscal year ended December 31, 2003 filed
with the Securities and Exchange Commission (the "SEC"). Certain
reclassifications have been made to the prior period financial statements to
conform with the current period presentation.
Results of Operations
We operate in the pulp and paper business and our operations are located
primarily in Germany. Our manufacturing facilities are comprised of: (a) a
northern bleached softwood kraft ("NBSK") pulp mill operated by our wholly-owned
subsidiary, Zellstoff-und Papierfabrik Rosenthal GmbH & Co., KG ("Rosenthal"),
near Blankenstein, Germany, which has an annual production capacity of
approximately 310,000 tonnes; (b) a newly constructed, state-of-the-art NBSK
pulp mill, with a design production capacity of approximately 552,000 tonnes,
near Stendal, Germany (the "Stendal project") built and being started up by our
63.6% owned subsidiary, Zellstoff Stendal GmbH ("Stendal"); and (c) two paper
mills located at Heidenau and Fhrbrcke, Germany (the "paper mills"), which
produce specialty papers and printing and writing papers and, based upon their
current product mix, have an aggregate annual production capacity of
approximately 70,000 tonnes.
The Stendal mill was completed substantially on its planned schedule and
budget in the third quarter of 2004. Total investment costs in respect of the
Stendal mill were approximately 1.0 billion, the majority of which was financed
under a senior project finance facility (the "Stendal Loan Facility") in the
amount of 828 million and arranged with Bayerische Hypo-und Vereinsbank AG. The
Stendal mill is currently in the start-up phase and is undergoing extensive
testing and evaluation. Effective September 18, 2004, we commenced expensing all
of the costs, including interest, related to the Stendal mill. Prior to that
date, most of the costs, including interest, relating to the Stendal mill were
capitalized. Our results for the nine and three months ended September 30, 2004
include operating and interest costs of 9.8 million and 4.2 million,
respectively, related to the Stendal mill. During such periods, we did not
report any pulp sales revenues from Stendal. Some lower quality pulp produced at
the Stendal mill prior to September 18, 2004 was sold, but the revenues
therefrom were capitalized against testing costs in property, plant and
equipment. See " - Stendal Project Status".
Our financial performance depends on a number of variables that impact sales
and production costs. Sales and production results are influenced largely by the
market price for products and raw materials, the mix of products produced and
foreign currency exchange rates. Kraft pulp and paper markets are highly
cyclical, with prices determined by supply and demand. Demand for kraft pulp and
paper is influenced to a significant degree by global levels of economic
activity and supply is driven by industry capacity and utilization rates. Our
product mix is important because premium grades of kraft pulp and specialty
papers generally achieve higher prices and profit margins.
17
Our production costs are influenced by the availability and cost of raw
materials, energy and labor, and our plant efficiencies and productivity. Our
main raw material is fiber in the form of wood chips and pulplogs for pulp
production, and waste paper and pulp for paper production. Fiber costs are
primarily affected by the supply of, and demand for, lumber and pulp, which are
both highly cyclical. Production costs also depend on the total volume of
production. High operating rates and production efficiencies permit us to lower
our average cost by spreading fixed costs over more units.
Global economic conditions, changes in production capacity and inventory
levels are the primary factors affecting kraft pulp and paper prices.
Historically kraft pulp and paper prices have been cyclical in nature. Kraft
pulp prices declined from a high of approximately $710 per tonne in late 2000 to
an average of approximately $460 per tonne in late 2001 and most of 2002 as the
decline of North American and European economies caused a sharp reduction in
paper demand and a build-up of producer inventories. The weakening of the
U.S. dollar against the Euro and other major currencies and an increase in
demand resulting from improving American and major European economies in 2003
resulted in list prices for kraft pulp in Europe increasing to approximately
$560 per tonne in December 2003 despite relatively high inventory levels. List
prices for kraft pulp in Europe continued to strengthen in 2004 due to the
relatively weak U.S. dollar and improving world economies. List prices increased
to approximately $640 per tonne in August 2004, before decreasing to
approximately $605 per tonne in September 2004, primarily as a result of a
build-up of producer inventories. There can be no assurance that prices will not
continue to fall in ensuing months.
Our financial performance for any reporting period is also impacted by
changes in the U.S. dollar to Euro exchange rate and in interest rates. Changes
in currency rates affect our operating results because the price for our
principal product, NBSK pulp, is generally based on a global industry benchmark
that is priced in U.S. dollars, even though our sales are invoiced in Euros.
Therefore, a weakening of the U.S. dollar against the Euro will generally reduce
the amount of Euro revenues of our pulp operations. Most of our costs, including
our debt obligations, are incurred in Euros. These do not fluctuate with the
U.S. dollar to Euro exchange rate. Thus, a weakening of the U.S. dollar against
the Euro tends to reduce our sales revenue, gross profit and income from
operations.
Changes in interest rates can impact our operating results because the
indebtedness we incurred under the credit facilities for establishing the
Rosenthal and Stendal pulp mills provide for floating rates of interest.
Changes in currency exchange and interest rates also impact certain foreign
currency and interest rate derivatives Rosenthal and Stendal use to partially
protect against the effect of such changes. Gains or losses on such derivatives
are included in our earnings, either as they are settled or as they are marked
to market for each reporting period. See "Quantitative and Qualitative
Disclosures about Market Risk".
Stendal, as required under its project financing, entered into
variable-to-fixed rate interest swaps (the "Stendal Interest Rate Swaps") in
August 2002 to fix the interest rate on approximately 612.6 million of
indebtedness for the full term of the Stendal Loan Facility. Rosenthal has also
entered into forward interest rate and interest cap contracts (the "Rosenthal
Interest Rate Contracts" and, together with the Stendal Interest Rate Swaps, the
"Interest Rate Contracts") in respect of a portion of its long-term indebtedness
under its bank loan facility (the "Rosenthal Loan Facility").
18
In the nine months ended September 30, 2004, we recorded a net non-cash
holding loss of 15.8 million before minority interests on the marked to market
valuation of the Interest Rate Contracts versus a net loss of 22.8 million
before minority interests thereon in the prior period of 2003. In the quarter
ended September 30, 2004, we recorded a net non-cash holding loss of
14.1 million before minority interests on the marked to market valuation of the
Interest Rate Contracts versus a net gain of 5.9 million before minority
interests thereon in the prior period of 2003.
In March 2004, to protect against a weakening U.S. dollar, Rosenthal entered
into two currency swaps in the aggregate principal amount of 184.5 million to
convert all of its long-term indebtedness under the Rosenthal Loan Facility into
U.S. dollars and a currency forward in the notional amount of 40.7 million (the
"Rosenthal Currency Derivatives"). In the same month, Stendal entered into a
currency swap in the principal amount of 306.3 million to convert approximately
one-half of its indebtedness under the Stendal Loan Facility into U.S. dollars
and a currency forward in the notional amount of 20.6 million (the "Stendal
Currency Derivatives" and, together with the Rosenthal Currency Derivatives, the
"Currency Derivatives"). Primarily as a result of a weakening of the U.S. dollar
versus the Euro and changes in interest rates related to such currencies, in the
nine and three months ended September 30, 2004, we recognized a net non-cash
holding gain of approximately 14.7 million and 6.0 million, respectively, before
minority interests on the Currency Derivatives. In the nine and three months
ended September 30, 2003, we recognized a net gain of approximately 19.2 million
and 3.8 million, respectively, before minority interests on the then outstanding
currency derivatives of Rosenthal and Stendal. See "Quantitative and Qualitative
Disclosures about Market Risk".
If the U.S. dollar continues to weaken versus the Euro, we could record
further marked to market non-cash holding gains on the Currency Derivatives in
future periods, although our pulp sales realizations would decrease. A
strengthening of the U.S. dollar versus the Euro could result in our recording
marked to market non-cash holding losses on the Currency Derivatives in future
periods, although we would expect to achieve higher pulp sales realizations.
Improving world economies resulted in an increase in interest rates in the first
half of 2004. If world economies continue to strengthen, we would expect
interest rates to continue to rise from their historically low levels. Higher
interest rates could result in our recording marked to market non-cash holding
gains on the Interest Rate Contracts in future periods, which may be offset in
part by higher interest rates payable on Rosenthal's debt obligations. However,
a fall in interest rates could result in our recording non-cash holding losses
on the Interest Rate Contracts in future periods when they are marked to market.
See "Quantitative and Qualitative Disclosures about Market Risk".
19
Nine Months Ended September 30, 2004 Compared to Nine Months Ended September 30,
2003
Selected sales data for the nine months ended September 30, 2004 and 2003 is
as follows:
Nine Months Ended September 30,
2004 2003
(tonnes)
Sales Volume by Product Class
Pulp(1) 229,462 221,926
Papers
Specialty papers 28,144 30,420
Printing papers 19,357 16,568
Total papers 47,501 46,988
Total(1) 276,963 268,914
(in thousands
Revenues by Product Class
Pulp(1) 103,743 92,418
Papers
Specialty papers 28,039 30,185
Printing papers 13,302 12,332
Total papers 41,341 42,517
Total(1) 145,084 134,935
º (1)
º Excluding intercompany sales volumes of 3,897 tonnes and 5,166 tonnes of
pulp and intercompany net sales revenues of approximately 1.8 million and
2.2 million in the nine months ended September 30, 2004 and 2003,
respectively.
Total revenues for the nine months ended September 30, 2004 increased to
153.9 million from 144.1 million in the comparative period of 2003, primarily
because of higher pulp sales. Pulp and paper revenues were 145.1 million in the
current period, versus 134.9 million in the comparative period of 2003.
Costs of pulp and paper sales in the nine months ended September 30, 2004
decreased to 131.4 million from 131.8 million in the comparative period of 2003,
primarily as a result of lower pulp production costs at our Rosenthal mill.
In the current period, pulp sales increased to 103.7 million from
92.4 million in the same period a year ago as a result of higher prices and
production from our Rosenthal mill. We did not report any revenues from the sale
of pulp from the Stendal mill in the current period. List prices for NBSK pulp
in Europe were approximately 519 ($635) per tonne in the third quarter of 2004,
compared to approximately 444 ($550) per tonne in the third quarter of last
year. The increase in NBSK pulp prices was partially offset by the weakness of
the U.S. dollar versus the Euro in the current period. In the current period,
pulp sales by volume were 229,462 tonnes, compared to 221,926 tonnes in the
comparative period of 2003.
Pulp sales realizations were 452 per tonne on average in the current period,
compared to 416 per tonne in the comparative period of 2003.
Transportation and other revenues for the pulp operations were 8.9 million
in the period ended September 30, 2004, compared to 8.2 million in the
comparative period of last year.
Cost of sales and general, administrative and other expenses for the pulp
operations increased to 108.8 million in the nine months ended September 30,
2004 from 104.6 million in the comparative period of 2003, primarily as a result
of the inclusion of 7.9 million of operating costs related to the Stendal mill.
20
On average, fiber costs for pulp production decreased by approximately 4.3%
compared to the first nine months of last year.
Depreciation for the pulp operations was 15.0 million in the current period,
versus 16.3 million in the year ago period. A change effective July 1, 2004 in
our depreciation estimate in respect of our Rosenthal mill resulted in a
decrease of 2.2 million in cost of sales and net loss, and a decrease in net
loss per share of 0.13 for the nine months ended September 30, 2004.
For the nine months of 2004, our pulp operations generated operating income
of 5.7 million, versus an operating loss of 1.8 million in the year ago period.
Paper sales in the current period were 41.3 million, compared with
42.5 million in the same period of last year. Sales of specialty papers in the
nine months ended September 30, 2004 were 28.0 million versus 30.2 million in
the comparative period of 2003, primarily as a result of a shift in the product
mix. For the current period, total paper sales volumes were 47,501 tonnes,
versus 46,988 tonnes in the nine months ended September 30, 2003. On average,
prices for specialty papers realized in the current period increased slightly,
reflecting a shift in the product mix. Average prices for our printing papers
decreased by approximately 7.7% reflecting generally weak demand.
Cost of sales and general, administrative and other expenses for the paper
operations in the nine months ended September 30, 2004 increased to 52.2 million
from 41.7 million in the comparative period of 2003, primarily as a result of a
non-cash 6.0 impairment charge relating to our paper operations. On November 3,
2004, our management determined to record and our audit committee approved a
non-cash impairment charge of 6.0 million to write-off the carrying value of our
Fhrbrcke paper mill assets. Based upon its current product mix, the mill has an
annual production capacity of approximately 35,000 tonnes and produces primarily
printing and writing paper. We determined to take the impairment charge as the
Fhrbrcke mill has generated weaker than expected returns over a period of time
despite changes to its product mix. We do not expect the impairment charge in
and of itself to result in future cash expenditures as we intend to continue to
operate the Fhrbrcke mill.
Depreciation for the paper operations was 1.7 million in the current period,
compared to 1.5 million in the same period last year.
For the nine months ended September 30, 2004, our paper operations generated
an operating loss of 10.6 million, which included the non-cash impairment charge
of 6.0 million, compared to operating income of 1.6 million in the same period
of last year.
For the nine months ended September 30, 2004, consolidated general and
administrative expenses increased to 21.2 million from 13.0 million in the year
ago period, primarily as a result of the inclusion of operating costs of
7.9 million related to the Stendal mill.
In the current period, we reported a loss from operations of 7.6 million,
compared to 2.5 million in the same period last year. Interest expense
(excluding capitalized interest of 27.2 million relating to the Stendal pulp
mill) in the period ended September 30, 2004 increased to 9.6 million from
6.9 million a year ago, due to higher borrowings resulting primarily from our
convertible note issue in October 2003 and the inclusion of interest expense of
1.9 million relating to the Stendal project after September 18, 2004.
21
In the period ended September 30, 2004, we recorded a net non-cash holding
loss of 15.8 million before minority interests on the marked to market valuation
of the Interest Rate Contracts versus a net loss of 22.8 million before minority
interests thereon in the prior period of 2003. In addition, in the nine months
ended September 30, 2004, we recorded a net non-cash holding gain of
approximately 14.7 million before minority interests on the valuation of the
Currency Derivatives as a result of the weakening of the U.S. dollar versus the
Euro and changes in interest rates related to such currencies. In the prior
period of 2003, we recorded a net gain of 19.2 million before minority interests
on the then outstanding currency derivatives of Rosenthal and Stendal.
In the nine months ended September 30, 2004, minority interest, representing
the two minority shareholders' proportionate interest in the Stendal project,
was 3.9 million, compared to 8.5 million in the comparative period of 2003.
Our results for the prior period of 2003 included an adjustment of
5.5 million for the non-cash impact of other-than-temporary impairment losses on
our available-for-sale securities.
We reported a net loss for the nine months ended September 30, 2004 of
12.6 million, or 0.73 per basic and diluted share, which reflected the non-cash
6.0 million impairment charge related to our paper operations, the inclusion of
9.8 million of operating and interest costs related to our Stendal mill and the
net non-cash holding loss on the marked to market valuation of our derivative
instruments. In the comparative period of 2003, we reported a net loss of
9.2 million, or 0.54 per basic and diluted share.
We generated "Operating EBITDA" of 15.6 million in the nine months ended
September 30, 2004 and 2003, respectively. Operating EBITDA is defined as income
(loss) from operations plus depreciation and amortization and non-recurring
capital asset impairment charges. Operating EBITDA is calculated by adding
depreciation and amortization and non-recurring capital asset impairment charges
of 23.2 million and 18.1 million to the loss from operations of 7.6 million and
2.5 million for the nine-month periods ended September 30, 2004 and 2003,
respectively.
Management uses Operating EBITDA as a benchmark measurement of its own
operating results, and as a benchmark relative to its competitors. Management
considers it to be a meaningful supplement to operating income as a performance
measure primarily because depreciation expense and non-recurring capital asset
impairment charges are not an actual cash cost, and depreciation expense varies
widely from company to company in a manner that management considers largely
independent of the underlying cost efficiency of their operating facilities. In
addition, we believe Operating EBITDA is commonly used by securities analysts,
investors and other interested parties to evaluate our financial performance.
Operating EBITDA does not reflect the impact of a number of items that
affect our net income (loss), including financing costs and the effect of
derivative instruments. Operating EBITDA is not a measure of financial
performance under GAAP, and should not be considered as an alternative to net
income (loss) or income (loss) from operations as a measure of performance, nor
as an alternative to net cash from operating activities as a measure of
liquidity.
22
Operating EBITDA has significant limitations as an analytical tool, and
should not be considered in isolation, or as a substitute for analysis of our
results as reported under GAAP. Some of these limitations are: (i) Operating
EBITDA does not reflect our cash expenditures, or future requirements, for
capital expenditures or contractual commitments; (ii) Operating EBITDA does not
reflect changes in, or cash requirements for, working capital needs; and
(iii) Operating EBITDA does not reflect the significant interest expense, or the
cash requirements necessary to service interest or principal payments, on our
outstanding debt. Because of these limitations, operating EBITDA should not be
considered as a measure of liquidity or cash available to us to invest in the
growth of our business. See the Statement of Cash Flows set out in our
consolidated financial statements included herein. Because all companies do not
calculate Operating EBITDA in the same manner, Operating EBITDA as calculated by
us may differ from Operating EBITDA as calculated by other companies.
The following table provides a reconciliation of net loss to loss from
operations and Operating EBITDA for the periods indicated:
Nine Months Ended September 30,
2004 2003
(in thousands)
Net loss (12,604 ) (9,173 )
Minority interest (3,936 ) (8,499 )
Income taxes (37 ) 226
Interest expense 9,554 6,887
Investment income (1,679 ) (1,055 )
Derivative financial instruments 1,077 3,604
Impairment of investments - 5,511
Other - (20 )
Loss from operations (7,625 ) (2,519 )
Add: Depreciation and amortization 17,217 18,135
Impairment charge 6,000 -
Operating EBITDA 15,592 15,616
23
Three Months Ended September 30, 2004 Compared to Three Months Ended
September 30, 2003
Selected sales data for the three months ended September 30, 2004 and 2003
is as follows:
Three Months Ended September 30,
2004 2003
(tonnes)
Sales Volume by Product Class
Pulp(1) 73,128 73,747
Papers
Specialty papers 8,519 8,745
Printing papers 6,193 7,234
Total papers 14,712 15,979
Total(1) 87,840 89,726
(in thousands)
Revenues by Product Class
Pulp(1) 34,517 30,004
Papers
Specialty papers 8,597 8,610
Printing papers 4,202 5,047
Total papers 12,799 13,657
Total(1) 47,316 43,661
º (1)
º Excluding intercompany sales volumes of 1,348 tonnes and 1,555 tonnes of
pulp and intercompany net sales revenues of approximately 0.6 million and
0.7 million in the three months ended September 30, 2004 and 2003,
respectively.
Total revenues for the three months ended September 30, 2004 increased to
49.1 million from 45.8 million in the comparative period of 2003, primarily
because of higher pulp sales. Pulp and paper revenues were 47.3 million in the
third quarter of 2004, versus 43.7 million in the comparative period of 2003.
Costs of pulp and paper sales in the three months ended September 30, 2004
decreased to 39.8 million from 45.4 million in the comparative period of 2003,
primarily as a result of lower pulp production costs at our Rosenthal mill.
For the three months ended September 30, 2004, pulp sales increased to
34.5 million from 30.0 million in the same period a year ago, primarily as a
result of higher prices. We did not report any revenues from the sale of pulp
from the Stendal mill in the current period. List prices for NBSK pulp in Europe
were approximately 519 ($635) per tonne in the third quarter of 2004,
approximately 535 ($645) per tonne in the second quarter of 2004 and
approximately 444 ($550) per tonne in the third quarter of last year. The
increase in NBSK pulp prices was partially offset by the weakness of the
U.S. dollar versus the Euro in the current period. In the current quarter, pulp
sales by volume were 73,128 tonnes, compared to 73,747 tonnes in the comparative
period of 2003.
Pulp sales realizations were 472 per tonne on average in the current
quarter, compared to 471 per tonne in the second quarter of 2004 and 407 per
tonne in the three months ended September 30, 2003.
24
Transportation and other revenues for the pulp operations were 2.2 million
in the three months ended September 30, 2004, compared to 2.0 million in the
three months ended September 30, 2003.
Cost of sales and general, administrative and other expenses for the pulp
operations were 33.4 million in the three months ended September 30, 2004
compared to 35.3 million in the comparative period of 2003, and included
2.5 million of operating costs related to the Stendal mill.
On average, fiber costs for pulp production decreased by approximately 4.6%
compared to the third quarter of last year.
Depreciation for the pulp operations was 3.8 million in the current quarter,
versus 5.5 million in the year ago period. A change in our depreciation estimate
in respect of our Rosenthal mill resulted in a decrease of 2.2 million in cost
of sales and net loss, and a decrease in net loss per share of 0.13 for the
quarter ended September 30, 2004.
For the three months ended September 30, 2004, our pulp operations generated
operating income of 4.0 million, versus an operating loss of 2.6 million in the
year ago period.
Paper sales in the three months ended September 30, 2004 were 12.8 million,
compared to 13.7 million in the same period of last year. Sales of specialty
papers in the three months ended September 30, 2004 and 2003 were 8.6 million,
respectively. For the current quarter, total paper sales volumes were 14,712
tonnes, versus 15,979 tonnes in the comparative period of last year. On average,
prices for specialty papers realized in the current quarter increased by 2.5%,
reflecting a shift in the product mix. Average prices for our printing papers
decreased by approximately 2.8% reflecting generally weak demand.
Cost of sales and general, administrative and other expenses for the paper
operations in the three months ended September 30, 2004 increased to
20.3 million from 14.9 million in the comparative quarter of 2003, primarily as
a result of a non-cash 6.0 million impairment charge relating to our paper
operations. Depreciation for the paper operations was 0.6 million in the three
months ended September 30, 2004 and 2003, respectively.
For the three months ended September 30, 2004, our paper operations
generated an operating loss of 7.6 million, which included the non-cash
impairment charge of 6.0 million, compared to an operating loss of 1.1 million
in the same period of last year.
For the three months ended September 30, 2004, consolidated general and
administrative expenses increased to 7.3 million from 4.2 million in the year
ago period, primarily as a result of the inclusion of operating costs of
2.5 million related to the Stendal mill.
In the three months ended September 30, 2004, we reported a loss from
operations of 4.8 million, compared to a loss from operations of 5.1 million in
the same period last year. Interest expense (excluding capitalized interest of
9.7 million relating to the Stendal pulp mill) in the three months ended
September 30, 2004 increased to 4.2 million from 2.2 million a year ago, due to
higher borrowings resulting primarily from our convertible note issue in
October 2003 and the inclusion of interest expense of 1.7 million relating to
the Stendal project after September 18, 2004.
25
In the three months ended September 30, 2004, the marked to market valuation
of the Interest Rate Contracts resulted in a net non-cash holding loss of
approximately 14.1 million before minority interests, versus a net gain of
5.9 million before minority interests on such Interest Rate Contracts in the
prior period of 2003. In addition, in the three months ended September 30, 2004,
we recorded a net non-cash holding gain of approximately 6.0 million before
minority interests on the valuation of the Currency Derivatives as a result of a
weakening of the U.S. dollar versus the Euro and changes in interest rates
related to such currencies, versus a net gain of 3.8 million before minority
interests on the then outstanding currency derivatives of Rosenthal and Stendal
in the year ago period.
In the current quarter, minority interest, representing the two minority
shareholders' proportionate interest in the Stendal project, was 6.7 million,
compared to (1.9) million in the comparative period of 2003.
We reported a net loss for the three months ended September 30, 2004 of
9.9 million, or 0.57 per basic and diluted share, which reflected the non-cash
6.0 million impairment charge related to our paper operations, the inclusion of
4.2 million of operating and interest costs related to the Stendal mill and the
net non-cash holding loss on the marked to market valuation of our derivative
instruments. In the comparative period of 2003, we reported net income of
0.9 million, or 0.05 per basic and diluted share.
We generated Operating EBITDA of 5.3 million in the current quarter,
compared to Operating EBITDA of 1.1 million in the comparative period of 2003.
Operating EBITDA has significant limitations as an analytical tool, and should
not be considered in isolation, or as a substitute for analysis of our results
as reported under GAAP. See the discussion of our results for the nine months
ended September 30, 2004 for additional information relating to Operating
EBITDA.
The following table provides a reconciliation of net (loss) income to loss
from operations and Operating EBITDA for the periods indicated:
Three Months Ended September 30,
2004 2003
(in thousands)
Net (loss) income (9,879 ) 876
Minority interest (6,726 ) 1,880
Income taxes (236 ) 28
Interest expense 4,200 2,236
Investment income (215 ) (416 )
Derivative financial instruments 8,105 (9,739 )
Other - (9 )
Income (loss) from operations (4,751 ) (5,144 )
Add: Depreciation and amortization 4,005 6,254
Impairment charge 6,000 -
Operating EBITDA 5,254 1,110
26
Liquidity and Capital Resources
The following table is a summary of selected financial information for the
periods indicated:
As at As at
September 30, December 31,
2004 2003
(in thousands)
Financial Position
Cash and cash equivalents 42,643 51,993
Working capital (122,474 )(1) (48,947 )(1)
Property, plant and equipment 942,249 745,178
Total assets 1,192,727 935,905
Long-term liabilities 778,939 625,702
Shareholders' equity 121,595 132,855
º (1)
º We qualify for investment grants from the federal and state governments of
Germany and had claim expenditures of 65.2 million and 82.1 million
outstanding at September 30, 2004 and December 31, 2003, respectively. We
expect to receive our currently outstanding claim expenditures in 2005.
However, in accordance with our accounting policies, we do not record these
grants until they are received.
At September 30, 2004, our cash and cash equivalents were 42.6 million,
compared to 52.0 million at December 31, 2003. We also had 29.3 million of cash
restricted to pay construction costs payable and 19.1 million of cash restricted
in a debt service account, both related to the Stendal project. In addition, we
had 28.5 million of cash restricted in a debt service account relating to the
Rosenthal Loan Facility. At September 30, 2004, we had a working capital deficit
of 122.5 million, primarily because we had Stendal construction costs payable of
161.0 million for which we had not yet drawn down under the Stendal Loan
Facility and, under our accounting policies, we do not record certain government
grants until they are received. The Stendal construction costs will be paid
pursuant to the Stendal Loan Facility in the ordinary course. At September 30,
2004, we qualified for investment grants related to the Stendal mill totaling
approximately 65.2 million from the federal and state governments of Germany,
which we expect to receive in 2005. Approximately 61.2 million of these grants,
when received, will be applied to repay the amounts drawn under the dedicated
tranche of the Stendal Loan Facility. The grants are not reported in our income
and reduce the cost basis of the assets purchased when they are received. We
expect to qualify for additional investment grants totaling 23.3 million when
such Stendal construction costs have been substantially paid.
We expect to continue to generate sufficient cash flow from operations to
pay our interest and debt service expenses and meet the working and maintenance
capital requirements for our current operations. We currently do not have any
revolving credit facilities. From time to time, we have entered into project
specific credit facilities to finance capital projects and expect to continue to
do so, subject to availability. We expect to meet the capital requirements for
the Stendal mill, including working capital and potential losses during
start-up, through shareholder advances already made to Stendal, the Stendal Loan
Facility, which includes a revolving line of credit for the mill, the receipt of
government grants and cash flow from operations.
Operating Activities
Operating activities in the current period used cash of 1.2 million,
compared to providing cash of 7.0 million in the comparative period of 2003. An
increase in receivables related primarily to the start-up of the Stendal mill
used cash of 2.1 million in the current period, compared to using cash of
8.1 million in the comparative period of 2003. Higher inventories due primarily
to the build up of fiber and finished goods in connection with the start-up of
the Stendal mill used cash of 35.8 million in the first nine months of 2004,
compared to higher inventories using cash of 6.6 million in the first nine
months of 2003. We expect that as the Stendal mill ramps up operations,
inventory levels at the mill will decrease to more normalized levels. An
increase in accounts payable and accrued expenses related primarily to the
start-up of the Stendal mill provided cash of 26.3 million in the current
period, compared to providing cash of 11.6 million in the comparative period of
2003.
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Investing Activities
Investing activities in the nine months ended September 30, 2004 used cash
of 211.8 million, primarily as a result of the acquisition of properties, net of
investment grants, of which 206.9 million was attributable to the Stendal
project, compared to using cash of 225.9 million in the nine months ended
September 30, 2003, of which 145.9 million was attributable to the Stendal
project. Sales of certain legacy available-for-sale securities provided cash of
1.2 million in the current period.
We qualify for investment grants related to the Stendal mill from the
federal and state governments of Germany and had claim expenditures of
65.2 million outstanding as of September 30, 2004, which we expect to receive in
2005. We received investment grants totaling 74.7 million with respect to the
Stendal project during the quarter ended September 30, 2004. In accordance with
our accounting policies, we do not record these grants until they are received.
These grants reduce the cost basis of the assets purchased with them.
Financing Activities
Financing activities provided cash of 203.6 million in the nine months ended
September 30, 2004. A net increase in indebtedness, primarily related to the
Stendal project, provided cash of 104.1 million. An increase in construction
costs payable provided cash of 118.2 million in the current period. An increase
in restricted cash used cash of 17.5 million in the current period. We made
principal repayments of 20.1 million in connection with the Rosenthal Loan
Facility in the nine months ended September 30, 2004. The balance outstanding
under such facility at September 30, 2004, net of cash in a restricted debt
service account, was 143.1 million. The issuance of shares in connection with
the exercise of options provided cash of 0.6 million in the current period.
Financing activities provided cash of 206.2 million in the first nine months of
2003, primarily as a result of an increase in construction costs payable
relating to the Stendal project and an increase in indebtedness primarily in
connection with the Stendal project.
Other than the agreements entered into by Stendal relating to the Stendal
project, we had no material commitments to acquire assets or operating
businesses at September 30, 2004. We anticipate that there will be acquisitions
of businesses or commitments to projects in the future. To achieve our long-term
goals of expanding our asset and earnings base through the acquisition of
interests in companies and assets in the pulp and paper and related businesses,
and organically through high return capital expenditures at our operating
facilities, we will require substantial capital resources. The required
necessary resources for such long-term goals will be generated from cash flow
from operations, cash on hand, borrowing against our assets, the sale of debt
and/or equity securities and/or asset sales.
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Stendal Project Status
The Stendal mill was completed substantially on its planned schedule and
budget in the third quarter of 2004. The mill is currently in the start-up phase
and is undergoing extensive testing and evaluation. The mill has all of its
requisite permits in place to commence operations and has secured sufficient
fiber supplies for the balance of 2004 and into the first quarter of 2005. At
September 30, 2004, the mill had filled in excess of 77% of its overall staffing
requirements. The balance of the hiring will occur in affiliated activities such
as harvesting and transportation and will be completed through 2004 and 2005 as
the mill ramps up operations.
The Stendal mill is currently being supervised by the contractor using
Stendal's personnel to operate the mill. Stendal commenced the initial
production of pulp in the third quarter of 2004. The initial pulp produced was
off-grade pulp which was primarily sold into the recycled fiber, corrugated
board and similar markets. The mill is currently producing "start-up quality"
pulp. The prices realized on the sale of off-grade and start-up quality pulp are
lower than the selling price for on-grade NBSK pulp. Under our current start-up
plan, we expect Stendal to commence ramping up pulp production and quality so
that the Stendal mill will be producing a significant proportion of saleable
kraft pulp in the fourth quarter of 2004. Pursuant to our start up plan, we
expect that the mill would be operating at approximately 80% of its design
capacity by the end of 2004.
In conjunction with the start-up of the Stendal mill, we built up the fiber
and finished goods inventory at the mill. We expect that the inventory levels at
the Stendal mill will decrease to more normalized levels as the mill ramps up
operations.
The mill is currently undergoing extensive testing and evaluation in
connection with its mechanical completion and to also determine, following
several months of start-up operations, whether certain performance requirements
have been met, referred to as the "Acceptance Test". The Acceptance Test
requires that the mill continuously produces pulp for a 72-hour period in
compliance with specified operational, quality and environmental requirements.
Following completion of such testing, if the requisite performance requirements
are met, we are required to provide the contractor with an acceptance
certificate. Once we deliver the acceptance certificate, we assume
responsibility for the operation of the mill, subject to the contractor's
warranty obligations.
Under the current start-up plan, we expect that the contractor will shut
down the mill for approximately one week in the fourth quarter of 2004 for the
completion of any adjustments, installations and the replacement of any
equipment that may be required in order to fulfill its obligations under the
construction contract. We also expect that, in the latter part of 2004, the
Stendal mill will be shut down for a few days for fine tuning and cleaning so
that the contractor may commence trials for the Acceptance Test.
Our planned start up of the Stendal mill is subject to risks commonly
associated with the start up of large greenfield industrial projects which could
result in the Stendal mill experiencing operating difficulties or delays in the
start-up period and the Stendal mill may not achieve our planned production,
timing, quality or cost projections. These risks include, without limitation,
equipment failures or damage, errors or miscalculations in engineering, design
specifications or equipment manufacturing, faulty construction or workmanship,
defective equipment or installation, human error, industrial accidents, weather
conditions, failure to comply with environmental and other permits, and complex
integration of processes and equipment.
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Foreign Currency
We hold certain assets and liabilities in U.S. dollars, Swiss francs and, to
a lesser extent, in Canadian dollars. Accordingly, our consolidated financial
results are subject to foreign currency exchange rate fluctuations.
We translate foreign denominated assets and liabilities into Euros at the
rate of exchange on the balance sheet date. Unrealized gains or losses from
these translations are recorded as shareholders' equity on the balance sheet and
do not affect our net earnings.
In the nine months ended September 30, 2004, we reported a net 0.3 million
foreign exchange translation loss and, as a result, the cumulative foreign
exchange translation gain decreased to 5.7 million at September 30, 2004 from
6.0 million at December 31, 2003.
Based upon the exchange rate at September 30, 2004, the U.S. dollar
decreased by approximately 6.2% in value against the Euro since September 30,
2003. See "Quantitative and Qualitative Disclosures about Market Risk".
Critical Accounting Policies
The preparation of financial statements and related disclosures in
conformity with accounting principles generally accepted in the United States of
America requires management to make estimates and assumptions that affect the
amounts reported in the financial statements and accompanying notes. Estimates
are used for, but not limited to, the accounting for doubtful accounts,
depreciation and amortization, asset impairments, income taxes, and
contingencies. Actual results could differ from these estimates.
Our management routinely makes judgments and estimates about the effects of
matters that are inherently uncertain. As the number of variables and
assumptions affecting the probable future resolution of the uncertainties
increase, these judgments become even more subjective and complex. We have
identified certain accounting policies that are the most important to the
portrayal of our current financial condition and results of operations.
For information about our significant accounting policies, see our annual
report on Form 10-K for the year ended December 31, 2003. In addition, we had a
change in our depreciation estimate relating to the Rosenthal mill during the
current quarter. See Note 8 to our consolidated financial statements included
herein.
Cautionary Statement Regarding Forward-Looking Information
The statements in this report that are not based on historical facts are
called "forward-looking statements" within the meaning of the United States
Private Securities Litigation Reform Act of 1995. These statements appear in a
number of different places in this report and can be identified by words such as
"estimates", "projects", "expects", "intends", "believes", "plans", or their
negatives or other comparable words. Also look for discussions of strategy that
involve risks and uncertainties. Forward-looking statements include statements
regarding the outlook for our future operations, forecasts of future costs and
expenditures, the evaluation of market conditions, the outcome of legal
proceedings, the adequacy of reserves, or other business plans. You are
cautioned that any such forward-looking statements are not guarantees and may
involve risks and uncertainties. Our actual results may differ materially from
those in the forward-looking statements due to risks facing us or due to actual
facts differing from the assumptions underlying our estimates. Some of these
risks and assumptions include those set forth in reports and other documents we
have filed with or furnished to the SEC, including in our annual report on
Form 10-K for the year ended December 31, 2003. We advise you that these
cautionary remarks expressly qualify in their entirety all forward-looking
statements attributable to us or persons acting on our behalf. Unless required
by law, we do not assume any obligation to update forward-looking statements
based on unanticipated events or changed expectations. However, you should
carefully review the reports and other documents we file from time to time with
the SEC.
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Cyclical Nature of Business
The pulp and paper business is cyclical in nature and markets for our
principal products are characterized by periods of supply and demand imbalance,
which in turn affects product prices. The markets for pulp and paper are highly
competitive and are sensitive to cyclical changes in industry capacity and in
the global economy, all of which can have a significant influence on selling
prices and our earnings. Demand for pulp and paper products has historically
been determined by the level of economic growth and has been closely tied to
overall business activity. During two of the past three calendar years, list
pulp prices have fallen significantly. Although pulp prices improved overall in
2003 and the first half of 2004, they fell in the third quarter of 2004. We
cannot predict the impact of continued economic weakness in most world markets
or the impact of war, terrorist activity or other events on our markets.
Our production costs are influenced by the availability and cost of raw
materials, energy and labor, and our plant efficiencies and productivity. Our
main raw material is fiber in the form of wood chips and pulplogs for pulp
production, and waste paper and pulp for paper production. Fiber costs are
primarily affected by the supply of, and demand for, lumber and pulp, which are
both highly cyclical in nature. Production costs also depend on the total volume
of production. Lower operating rates and production efficiencies during periods
of cyclically low demand result in higher average production costs and lower
margins.
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